(a) the total quantum of fertilizers produced by existing units every year;
(b) whether the performance of some fertilizer units in the country is not satisfactory ;
(c) if so, the details thereof and the reasons therefore ; and
(d) the steps taken by the Government to improve the condition of the said units ?
MINISTER OF STATE IN THE MINISTRY OF CHEMICALS & FERTILIZERS (SHRI SRIKANT KUMAR JENA)
(a) The details of total quantum of fertilizers produced by the
existing units for the last three years (i.e. from 2006-07 to
2008-09 ) are at Annexure-I.
(b) to (d) Performance of some of the fertilizer units in the
country is below- par. Unit-wise details of installed
capacity, production & percentage capacity utilization of
major fertilizer manufacturing units are given at Annexure-II.
The main reason for low production in urea plants is
the limitation of availability of natural gas. Department of
Fertilizers is having constant interaction with Ministry of
Petroleum & Natural Gas, GAIL & other prospective
suppliers of NG/LNG so that gas requirement of the
fertilizers industry is met adequately. In case of Phosphatic
fertilizer, the prices of inputs/raw material/Intermediates
has declined in the international market. The companies
are entering into contracts for procuring these inputs.
Further, Department of Fertilizer has permitted SPIC-
Tuticorin enter into production and marketing arrangement
with MCF-Mangalore.
Annexure-I
UNIT/PRODUCT-WISE ANNUAL INSTALLED CAPACITY AND PRODUCTION OF FERTILIZERS
FROM 2006-07 TO 2008-09 (`000` MTs)
Name of Unit/Plant Product Installed Production Name Capacity (as on 2006-07 2007-08 2008-09 1/4/2006)
PUBLIC SECTOR:
NFL:Nangal-I CAN 0.0 0.0 0.0 0.0
NFL:Nangal-II Urea 478.5 481.5 478.7 514.4
NFL:Bhatinda Urea 511.5 511.4 511.4 537.4
NFL:Panipat Urea 511.5 508.7 511.6 488.5
NFL:Vijaipur Urea 864.6 874.5 899.9 865.7
NFL:Vijaipur Expn. Urea 864.6 974.9 866.6 938.0
TOTAL (NFL): 3230.7 3351.0 3268.2 3344.0
BVFCL:Namrup-II Urea 240.0 60.5 77.5 60.6
BVFCL:Namrup-III Urea 315.0 246.9 251.7 128.5
TOTAL (BVFCL): 555.0 307.4 329.2 189.1
FACT:Udyogamandal A/S 225.0 183.5 30.5 128.8
20:20 148.5 141.7 90.8 115.8
FACT:Cochin-II 20:20 485.0 574.2 334.3 489.5
TOTAL (FACT): 858.5 899.4 455.6 734.1
RCF:Trombay 15:15:15 300.0 482.9 468.4 471.0
10:26:26 0.0 0.0 0.0 0.0
RCF:Trombay-IV 20.8:20.8 361.0 35.3 0.0 0.0
RCF:Trombay-V Urea 330.0 0.0 0.0 0.0
RCF:Thal Urea 1706.8 1861.0 1832.3 1903.4
TOTAL (RCF): 2697.8 2379.2 2300.7 2374.4
MFL:Chennai Urea 486.8 473.3 440.5 405.9
17:17:17 840.0 57.1 35.1 0.0
19:19:19 0.0 0.0 0.0 0.0
20:20 0.0 0.0 0.0 0.0
DAP 0.0 0.0 0.0 0.0
TOTAL (MFL): 1326.8 530.4 475.6 405.9
SAIL:Rourkela CAN 480.0 0.0 0.0 0.0
By-Product A/S 182.9 90.0 90.0 90.0
HCL:Khetri SSP 188.0 0.0
SSP Units SSP 80.0 0.0 0.0 0.0
TOTAL PUBLIC SECTOR: 9599.7 7557.4 6919.3 7137.5
COOP. SECTOR:
IFFCO:Kandla 10:26:26 515.4 572.0 841.2 1041.1
12:32:16 700.0 1100.3 691.4 538.0
DAP 1200.0 804.4 438.5 214.7
TOTAL(IFFCO/Kandla): 2415.4 2476.7 1971.1 1793.8
IFFCO:Kalol Urea 544.5 559.9 544.5 559.9
IFFCO:Phulpur Urea 551.1 573.8 629.9 662.5
IFFCO:Phulpur Expn. Urea 864.6 882.8 924.3 840.6
IFFCO:Aonla Urea 864.6 885.3 875.7 986.9
IFFCO:Aonla Expn. Urea 864.6 880.5 989.3 1018.3
TOTAL (IFFCO): 6104.8 6259.0 5934.8 5862.0
IFFCO:Paradeep DAP 1500.0 418.2 593.3 436.5
20:20 100.0 332.2 272.2 869.5
10:26:26 160.0 0.0 0.0 0.0
12:32:16 160.0 0.0 0.0 0.0
TOTAL(IFFCO:Paradeep): 1920.0 750.4 865.5 1306.0
KRIBHCO:Hazira Urea 1729.2 1714.5 1739.7 1743.1
TOTAL COOP. SECTOR: 9754.0 8723.9 8540.0 8911.1
PRIVATE SECTOR:
GSFC:Vadodara Urea 370.6 253.6 240.8 236.4
A/S 228.0 290.7 256.3 181.0
DAP 165.0 14.2 87.8 43.5
20:20 0.0 242.9 120.2 197.3
TOTAL (GSFC): 763.6 801.4 705.1 658.2
CFL:Vizag 28:28 200.0 363.2 391.1 207.1
14:35:14 200.0 173.8 0.0 67.2
DAP 0.0 0.0 0.0 0.0
20:20 200.0 445.4 208.2 434.0
16:20 0.0 0.0 0.0 0.0
10:26:26 0.0 23.6 98.7 31.4
TOTAL (CFL): 600.0 1006.0 698.0 739.7
SFC:Kota Urea 379.0 361.1 380.9 395.5
DIL:Kanpur Urea 722.0 0.0 0.0 0.0
ZIL:Goa Urea 399.3 402.5 395.5 412.4
19:19:19 240.0 305.7 250.1 32.1
28:28 0.0 0.0 0.0 0.0
DAP 330.0 198.2 212.1 205.0
10:26:26 0.0 215.3 179.1 270.1
14:35:14 0.0 0.0 0.0 0.0
17:17:17 0.0 0.0 0.0 0.0
20:20 0.0 0.0 0.0 3.3
12:32:16 0.0 16.8 48.4 67.7
TOTAL (ZIL): 969.3 1138.5 1085.2 990.6
SPIC:Tuticorin Urea 620.0 645.5 0.0 0.0
DAP 475.0 286.5 71.4 0.0
17:17:17 0.0 0.0 0.0 0.0
20:20 0.0 38.3 1.0 0.0
TOTAL (SPIC) 1095.0 970.3 72.4 0.0
MCF:Mangalore Urea 380.0 370.1 379.6 379.3
DAP 180.0 203.9 211.5 158.3
20:20 0.0 52.9 33.7 74.3
16:20 0.0 0.0 0.0 0.0
TOTAL (MCF): 560.0 626.9 624.8 611.9
CFL:Ennore 16:20 170.0 183.8 148.7 158.4
20:20 70.0 110.8 38.4 0.0
TOTAL (CLF): 240.0 294.6 187.1 158.4
GNFC:Bharuch Urea 636.0 626.2 670.4 592.3
CAN 142.5 144.0 134.8 138.5
23:23 0.0 0.0 0.0 0.0
20:20 142.5 198.9 193.1 134.0
TOTAL (GNFC): 921.0 969.1 998.3 864.8
TAC:Tuticorin A/C 64.0 64.8 0.0 0.0
TCL:Haldia DAP 675.0 452.0 237.6 147.8
28:28 0.0 4.9 0.0 0.0
14:35:14 0.0 47.5 35.6 0.0
12:32:16 0.0 244.7 120.4 104.9
10:26:26 0.0 357.3 234.3 308.5
SSP 165.0 181.6 95.5 127.8
15:15:15 0.0 0.0 0.0 0.0
TOTAL (TCL): 840.0 1288.0 723.4 689.0
PNF:Nangal A/C 64.0 0.0 0.0 0.0
GSFC:Sikka-I DAP 588.0 425.5 396.1 233.4
12:32:16 0.0 82.5 28.3 49.9
10:26:26 0.0 0.0 16.4 0.0
TOTAL(GSFC/Sikka-I): 588.0 508.0 440.8 283.3
GSFC:Sikka-II DAP 396.0 419.9 384.7 397.1
12:32:16 0.0 0.0 0.0 0.0
GFCL:Kakinada DAP 670.0 616.1 567.8 518.2
14:35:14 0.0 180.7 25.4 102.1
20:20 0.0 21.4 0.0 48.9
17:17:17 0.0 0.0 0.0 0.0
10:26:26 0.0 194.2 420.5 399.4
12:32:16 0.0 75.4 50.6 23.0
TOTAL (GFCL): 670.0 1087.8 1064.3 1091.6
IGCL:Jagdishpur Urea 864.6 1028.0 880.3 1068.6
Hin.Ind.Ltd.:Dahej DAP 400.0 190.9 131.2 168.6
20:20 0.0 6.2 0.0 0.0
10:26:26 0.0 4.2 10.1 0.0
12:32:16 0.0 17.8 8.1 0.0
TOTAL (Dahej): 400.0 219.1 149.4 168.6
DFPCL:Taloja 23:23 230.0 62.4 51.5 57.9
NFCL:Kakinada-I UREA 597.3 726.7 757.2 768.9
NFCL:Kakinada-II UREA 597.3 597.2 597.2 609.1
TOTAL (NFCL): 1194.6 1323.9 1354.4 1378.0
CFCL:Gadepan-I UREA 864.6 973.6 1004.4 909.8
CFCL:Gadepan-II UREA 864.6 952.0 995.6 1008.3
TOTAL (CFCL): 1729.2 1925.6 2000.0 1918.1
TCL:Babrala UREA 864.6 1010.7 1069.8 1023.8
KSFL:Shajahanpur UREA 864.6 872.1 913.2 864.2
PPL:Paradeep DAP 720.0 822.3 879.9 470.2
20:20 0.0 328.8 188.5 176.0
14:35:14 0.0 0.0 0.0 0.0
28:28 0.0 0.0 0.0 0.0
12:32:16 0.0 59.5 42.6 98.5
10:26:26 0.0 109.9 168.3 277.5
16.20 0.0 0.0 4.8 0.0
TOTAL (PPL): 720.0 1320.5 1284.1 1022.2
By-Product A/S 35.7 14.8 18.0 18.0
SSP Units SSP 6441.2 2625.0 2700.0 2700.0
TOTAL PRIVATE SECTOR: 22216.4 19938.5 17785.7 17099.5
TOTAL(PUB.+COOP.+PVT.): 41570.1 36219.8 33245.0 33148.1
(`000` MTs) Product Name Ins.Cap. Production (as on 2006-07 2007-08 2008-09 1.04.2006)
UREA 20752.4 20308.8 19858.5 19922.3
A/S 671.6 579.0 394.8 417.8
CAN 622.5 144.0 134.8 138.5
A/C 128.0 64.8 0.0 0.0
DAP 7299.0 4852.1 4211.9 2993.3
SSP 6874.2 2806.6 2795.5 2827.8
20:20 1146.0 2493.7 1480.4 2542.6
15:15:15 300.0 482.9 468.4 471.0
ANP(20.8:20.8) 361.0 35.3 0.0 0.0
17:17:17 840.0 57.1 35.1 0.0
10:26:26 675.4 1476.5 1968.6 2328.0
12:32:16 860.0 1597.0 989.8 882.0
14:35:14 200.0 402.0 61.0 169.3
19:19:19 240.0 305.7 250.1 32.1
28:28 200.0 368.1 391.1 207.1
16:20 170.0 183.8 153.5 158.4
23:23 230.0 62.4 51.5 57.9
TOTAL: 41570.1 36219.8 33245.0 33148.1
COMPLEXES: 5222.4 7464.5 5849.5 6848.4
Sector ns.Cap.(as on Production 1.04.2006) 2006-07 2007-08 2008-09 QTY QTY QTY QTY
Public 9599.7 7557.4 6919.3 7137.5
Cooperative 9754.0 8723.9 8540.0 8911.1
Private 22216.4 19938.5 17785.7 17099.5
TOTAL: 41570.1 36219.8 33245.0 33148.1
Nitrogen
Name of Company/ Name of Annual Production Percentage Plant Products Installed (`000 MT) capacity Capacity 2007-08 2008-09 utilization (As on 1-04-06) 2007-08 2008-09
Public Sector:
NFL:Nangal-II Urea 220.1 220.2 236.6 100.0 107.5
NFL:Bhatinda Urea 235.3 235.2 247.2 100.0 105.1
NFL:Panipat Urea 235.3 235.3 224.7 100.0 95.5
NFL:Vijaipur Urea 397.7 414.0 398.2 104.1 100.1
NFL:Vijaipur Expn. Urea 397.7 398.6 431.5 100.2 108.5
TOTAL (NFL): 1486.1 1503.3 1538.2 101.2 103.5
BVFCL:Namrup-II Urea 110.4 35.7 27.9 32.3 25.3
BVFCL:Namrup-III Urea 144.9 115.8 59.1 79.9 40.8
TOTAL (BVFCL): 255.3 151.5 87.0 59.3 34.1
FACT:Udyogamandal A/S , 20:20 77.0 24.6 50.2 31.9 65.2
FACT:Cochin-II 20:20 97.0 66.9 97.9 69.0 100.9
TOTAL (FACT): 174.0 91.5 148.1 52.6 85.1
RCF:Trombay 15:15:15 45.0 70.3 70.7 156.2 157.1
RCF:Trombay-IV 20.8:20.8 75.1 0.0 0.0 0.0 0.0
RCF:Trombay-V Urea 151.8 0.0 0.0 0.0 0.0
RCF:Thal Urea 785.1 842.9 875.6 107.4 111.5
TOTAL (RCF): 1057.0 913.2 946.3 86.4 89.5
MFL:Chennai Urea / 17:17:17 366.7 208.6 186.7 56.9 50.9
SAIL:Roulkela CAN 120.0 0.0 0.0 0.0 0.0
By Product A/S 38.4 18.9 18.9 49.2 49.2
Total(Public): 3497.5 2887.0 2925.2 82.5 83.6
Cooperative Sector
IFFCO:Kandla 10:26:26/ 351.5 246.0 207.3 70.0 59.0 12:32:16/DAP
IFFCO:Kalol Urea 250.5 250.5 257.5 100.0 102.8
IFFCO:Phulpur-I Urea 253.5 289.8 304.8 114.3 120.2
IFFCO:Phulpur-II Urea 397.7 425.2 386.7 106.9 97.2
IFFCO:Aonla-I Urea 397.7 402.8 454.0 101.3 114.2
IFFCO:Aonla-II Urea 397.7 455.1 468.4 114.4 117.8
IFFCO:Paradeep DAP/10:26:26/ 325.2 161.3 252.5 49.6 77.6 20:20/12:32:16
TOTAL(IFFCO): 2373.8 2230.7 2331.2 94.0 98.2
KRIBHCO:Hazira Urea 795.4 800.3 801.8 100.6 100.8
Total(Co-operative): 3169.2 3031.0 3133.0 95.6 98.9
Total(Pub.+Coop.): 6666.7 5918.0 6058.2 88.8 90.9
Joint Venture
GSFC:Vadodara Urea/ DAP/ 248.1 204.4 194.0 82.4 78.2 20:20/A/S
GSFC:Sikka-I DAP / 12:32:16 105.8 76.4 48.0 72.2 45.4
GSFC:Sikka-II DAP / 12:32:16 71.3 69.2 71.5 97.1 100.3
TOTAL(GSFC-Sikka): 177.1 145.6 119.5 82.2 67.5
GNFC:Bharuch Urea/CAN/20:20 356.7 380.7 333.9 106.7 93.6
KSFL:Shahjahanpur Urea 397.7 420.1 397.5 105.6 99.9
Private Sector
CFL:Vizag 28:28/14:35:14/ 124.0 161.0 157.3 129.8 126.9 20:20/16:20/10:26:26
SFC:Kota Urea 174.3 175.2 181.9 100.5 104.4
DIL:Kanpur Urea 332.1 0.0 0.0 0.0 0.0
ZIL:Goa Urea/DAP/ 288.7 291.5 268.5 101.0 93.0 19:19:19/10:26:26/12:32:16
SPIC:Tuticorin Urea/DAP/ 370.7 13.1 0.0 3.5 0.0 20:20/17:17:17
MCF:Mangalore Urea/DAP/ 207.2 219.4 217.8 105.9 105.1 20:20/16:20
CFL:Ennore 16:20 / 20:20 41.2 31.5 25.3 76.5 61.4
TAC:Tuticorin A/C 16.0 0.0 0.0 0.0 0.0
TCL:Haldia DAP/10:26:26/ 121.5 85.6 70.0 70.5 57.6 12:32:16/14:35:14/15:15:15
PNF:Nangal A/C 16.0 0.0 0.0 0.0 0.0
GFCL:Kakinada DAP/10:26:26/ 120.6 153.9 160.1 127.6 132.8 20:20/14:35:14/12:32:16
IGCL:Jagdishpur Urea 397.7 404.9 491.6 101.8 123.6
Hin.Ind.Ltd.:Dahej DAP/10:26:26/ 72.0 25.6 30.4 35.6 42.2 12:32:16
DFPCL:Taloja 23:23 52.9 11.8 13.3 22.3 25.1
NFCL:Kakinada-I Urea 274.8 348.3 353.7 126.7 128.7
NFCL:Kakinada-II Urea 274.8 274.7 280.2 100.0 102.0
TOTAL(NFCL): 549.6 623.0 633.9 113.4 115.3
CFCL:Gadepan-I Urea 397.7 462.0 418.5 116.2 105.2
CFCL:Gadepan-II Urea 397.7 458.0 463.8 115.2 116.6
TOTAL(CFCL): 795.4 920.0 882.3 115.7 110.9
TCL:Babrala Urea 397.7 492.1 470.9 123.7 118.4
PPL:ParadeeP DAP/14:35:14/ 129.6 218.8 159.4 168.8 123.0 20:20/12:32:16/ 10:26:26/28:28
By Product A/S 7.5 3.8 3.8 50.7 50.7
Total (Private Sector): 5394.3 4982.0 4811.4 1824.2 1729.6
Total(Pub+Coop+Pvt): 12061.0 10900.0 10869.6 90.4 90.1